Customer: Company K

Country: Egypt

Materials: Shampoo

Weight: 20ml/bag

Target: Fully automatic cutting, filling, and sealing of bottle-shaped bags to minimize labor costs

Background

When company K designed new packaging for their new shampoo, they asked a number of suppliers but could not offer a fully automatic packaging solution within the budget of $10,000. The machine needs to cut the customized bags from the film, fill shampoo in and seal them automatically. The packing speed should reach 20 bags per minute at least.

Challenge

• The shampoo is typically packed in a 4 sided sealing bag. To use irregular-shaped bags is hard to remain good sealing.
• The machine budget of a high-speed (50-60 bags/min) customized shaped bag is normally over $20,000.

How We Did It (Solution)

• In-depth communication with customers to confirm the bag shape, size, and packing speed they need.
• Make suitable bag designs that could allow good sealing and provide strong market differentiation.
• Make a special cutting mold and redesign fully automatic packaging programming accordingly.
• Strike a balance between packing speed and budget flexibly.
• Continuously optimize the machine by testing materials.

Result

• Implement a fully automatic packaging solution for the special and nice bottle-shaped bags.
• Packing speed reaches 20 Bags/min.
• Sealing is good and won’t leak under pressure conditions.

Feedback

“ We are so pleased to buy this convenient and economical machine from Spack Machine. It will help us grow more customers by our own new shaped bags.” P, Owner of Company K

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Customer: Company PT

Country: Indonesia

Materials: Matcha Powder

Weight: 28g/bag

Target: Packing speed reaches 50 bag/min with error within ±1g

Background

Demand for company PT’s Matcha was growing very fast. They have an urgent need for a reliable and high-speed fully automated packaging solution. But to choose high packing speed or high precision is the biggest problem they face.

Challenge

• The customer’s old machine packs only 30 bags/min and the error range is about 2g.
• When they tried to increase packaging speed, the sealing was poor, also the high temperature damaged their packaging film and materials.

How We Did It (Solution)

• Deep communication with customers.
• Customize the machine according to the customer’s bag size, material characteristics, and weight.
• Use a solution to shorten packaging time and seal the bags at an appropriate temperature.
• Optimize the machine by testing the customer’s materials continually.
• When the machine meets all customer’s needs, we still work hard and increase its performance.

Result

• Packing speed reaches 70 bags/min (much faster than customer needs).
• The error range is within 1g.
• Sealing is good and won’t leak under all kinds of conditions.

Spack Machine helps company PT meet the speed, accuracy, and good sealing. Who says you are not able to have all of them?

Feedback

“The machine quality and support from Spack Machine are very outstanding. We planned to purchase 8 machines, now the bad news is that 4 are enough for us.”

J, President from Company PT